Smart Factory Machine - Filling Machine

INTRODUCTION

CDSD Smart Factory is a compact, modular, AIoT-based unmanned cosmetics manufacturing system that integrates molding, filling, sealing, cutting, inspection, and packaging into a single micro-factory unit. It enables immediate local production of personalized cosmetic products without requiring traditional factory infrastructure, cleanrooms, or large production facilities.

The system embodies the “factory delivery” concept—delivering manufacturing capability itself rather than finished products—allowing brands and partners to produce locally, reduce inventory to near zero, and respond instantly to market demand.

ADVANTAGES

Primary Advantages

• Fully unmanned, 100% automated production

• Extremely small footprint (~2.38 m²)

• Minimum MOQ possible

• Local production in any country

• Integrated molding + filling + sealing + cutting + discharge

• AIoT-based monitoring and data management

Competitiveness

CDSD Smart Factory replaces an entire conventional cosmetics factory with a single integrated system, eliminating land, building, large tanks, multiple production lines, and heavy staffing.

Why should I buy CDSD Smart Factory?

• Drastically lowers factory capital expenditure

• Enables localized ODM/OEM instantly

• Shortens time-to-market from months to hours

• Reduces logistics, customs, and export risks

• Enables true personalization production

Why do I need to choose this product?

Because it converts cosmetics manufacturing from centralized mass production into distributed, on-demand micro-manufacturing.

What makes this product different from competitor products?

• Competitors offer individual filling or packaging machines

• CDSD Smart Factory delivers a complete factory within 25mq2

SUPERIORITY

Primary Advantages Compared to Competitors

• One machine replaces dozens of conventional machines

• No factory construction required

• Faster deployment

• Lower operating cost

• Built-in AIoT layer

MAIN FUNCTIONS

Key Features

• Ball capsule molding

• Automatic ball supply and alignment

• Hole processing

• Precision cosmetic essence filling

• Film fusion sealing and cutting

• Automatic discharge and counting

• Quality monitoring and reject handling

Purpose of CDSD Smart Factory

To manufacture personalized cosmetic products locally, instantly, and automatically.

EFFECTS

Benefits

• Near-zero inventory

• Faster cash flow

• Lower logistics cost

• Stable and uniform product quality

• Scalable global expansion

USE

Where It Can Be Used

• Cosmetics factories

• ODM/OEM centers

• Brand headquarters

• Retail back-production zones

• Industrial parks

Who Uses It

• Cosmetic brands

• ODM/OEM manufacturers

• Distributors

• Franchise operators

• Government industrial projects

Use Range

• Skincare ampoules

• Essence capsules

• Basic cosmetic liquid products

APPLICATIONS

• Personalized skincare manufacturing

• Local ODM/OEM production

• New brand incubation

• Smart factory demonstration sites

• Export-free local manufacturing

SPECIFICATIONS

CDSD Smart Factory

• Dimensions: L 1.4 m × W 1.7 m × H 2.0 m

• Footprint: approximately 2.38 m²

• Operation mode: Fully automatic, unmanned

• Power: Industrial AC power

Ball Injection Module

• Model: COS-BL-001

• Servo motor speed: 180 rpm

• Gear ratio: 80:1

• Rated torque: 1050 Nm

• Output: approx. 6,100 units/hour

Ball Filling / Sealing Module

• Model: COS-020 (Ver.3)

• Output: approx. 3,300 units/hour

Axis Configuration

• Ball supply: 4-axis

• Hole processing: 2-axis

• Filling: 3-axis

• Film fusion & cutting: 6-axis

• Discharge: 4-axis

HOW TO USE

Usage

1. Connect power

2. Load raw materials (ball resin, cosmetic essence, film)

3. Select recipe

4. Start automatic operation

Cautions

• Use cosmetic-grade raw materials

• Perform routine cleaning

• Follow maintenance schedule

COMPONENTS

Package Included

• Main Smart Factory unit

• HMI control panel

• Tool kit

• Operation manual

Accessories

• Spare nozzles

• Spare sealing film rollers

Product Composition

Integrated mechanical, electrical, and control system

INGREDIENTS

Formulations depend on customer design (serums, essences, botanical extracts, active ingredients, solvents, etc.)

MATERIALS

• Stainless steel contact parts

• Industrial aluminum frame

• Hardened steel molds

INTERESTING PRODUCT FACTS

One CDSD Smart Factory replaces a traditional cosmetics plant containing dozens of machines.

HISTORY

Developed through multiple generations of upgrades integrating molding, filling, sealing, and AIoT into a single system.

Improvements Over Previous Versions

• Higher throughput

• Increased axis control

• Improved sealing precision

• Enhanced automation stability

COMPARISON SUMMARY

Traditional Factory

• Large building

• High investment

• MOQ required

• Centralized production

CDSD Smart Factory

• Micro-factory

• Low investment

• Very Low MOQ Possible

• Distributed local production

MANUFACTURING PROCESS

Machines are assembled, calibrated, and tested before shipment.

EXPORT CASES

Main markets:
Asia, Middle East, Europe, Americas

OUR SERVICE

• Installation support

• Operator training

• Remote diagnostics

Warranty

Standard warranty included.

PROBLEM & SOLUTION

Problem: High cost and slow cosmetics manufacturing.
Solution: CDSD Smart Factory enables localized, automated micro-manufacturing.

PAYMENT METHOD

• Bank transfer

• Contract-based milestone payments

WHY CHOOSE US?

• Complete factory in one machine

• Proven automation technology

• Global deployment model

• Strong customization capability

INTELLECTUAL PROPERTY, CERTIFICATIONS & AWARDS

Domestic Patents

• Cosmetic Ball and Manufacturing Method

• System and Method for Providing Personalized Daily Cosmetic Solutions

• Manufacturing Apparatus for Filling Cosmetics into Ball-Shaped Containers

• Residual Flow Prevention Device for Cosmetic Liquid in Ball Manufacturing Equipment

• Eco-Friendly Manufacturing Method and System for Elastic Disposable Round Cosmetic Containers

International Patents

• Personalized Daily Cosmetic Solution System and Method (Philippines, India, Singapore)

• PCT/KR2019/012274

• PCT/KR2020/004282

Certifications

• TÜV OK Compost Industrial

• TÜV OK Biodegradable Marine

• 2025 Green Technology Certification

Awards

• Jang Young-sil International Science Award (Chairman’s Award)

• Innovation Award for SMEs & Mid-Sized Enterprises

• Korea Representative Brand Top 100 (Personalized Cosmetics)

• KBS N Brand Awards (Personalized Cosmetics)